Knitted Demister Mesh

Knitted wire mesh demisters, also known as demister pads or mist eliminators, are essential filtration components used in gas-liquid separation processes. Their main function is to capture and remove liquid droplets from gas streams, thus improving product purity and protecting downstream equipment. They are widely used in industries such as chemical processing, petrochemicals, environmental engineering, metallurgy, and pharmaceuticals.

Deel:
  • Kenmerkende voordelen

    Knitted wire mesh demisters are made by knitting fine metal  into a mesh structure using specialized knitting machines. The knitted mesh is then layered and compressed to the required thickness and density. Key structural features include:

    Multi-layered interlocking structure: Enhances droplet capture efficiency.

    Large specific surface area: Increases contact between droplets and mesh.

    Lightweight and flexible: Easy to handle and install.

    High porosity (typically over 98%): Low pressure drop and high gas throughput.

  • Algemene specificaties

    Knitted wire mesh is made by knitting machine similar to jumpers and scarves machine. The final knitted mesh is in the structure of inter-connecting loops, and it is similar to a long knit sock. We can produce multi- filament, co-knit and multi-strand knitted wire meshes. Our knit wire diameter is commonly range from 0.11 mm to 0.35 mm. But for special applications, knit wire as small as 0.03 mm or as large as 0.8 mm in diameter is available.

            Materiaal                                                                 

            Steel & Alloy                                                                       
    • Carbonsteel/SS304/SS316/SS316L/SS310S/SS304M
    • Nickel/Titanium/Brass/Copper/Cr20Ni80/Cr20Ni50/Inconel      
    • Density

    •  

          
    •  

       

      Type

      Wire diameter (mm)

      Bulk Density (kg/m3)

      Specific Surface Area

      (m2/m3)

       

      Voidage

      SP

      Flat Wire

      0.1× 0.4

      168

      475

      0.9788

      Round Wire

      0.23

      320

      DP

      Flat Wire

      0.1 × 0.3

      186

      626

      0.9765

      Round Wire

      0.19

      484

      HR

      Flat Wire

      0.1 × 0.4

      134

      313

      0.9875

      Round Wire

      0.23

      217

      HP

      Round Wire

      0.08–0.22

      128

      403

      0.9839

    •  
  • Application And Shape Of Knitted Demister Mesh

    Typical Applications for Knitted Demister Mesh

     

    ⚫Engine crankcase breather elements.

    ⚫Automotive air bag filters.

    ⚫Air intake filters for automotive, agricultural and marine engines.

    ⚫Oil filler cap breathers.

    ⚫Fuel injector filters.

    ⚫Lint filters on washing machine outlet pipes.

    ⚫Filters for paint spray plant air outlets.

    ⚫Intake filters on air compressors.

    ⚫Bag separator layers or elements in dust collection systems.

    ⚫Noise attenuating filters in pneumatic tools.

    ⚫Coarse dust pre-filters in heating and ventilating systems.

    ⚫Grease filters above kitchen ranges, cookers and charcoal grills.

    ⚫Pre-filters and retaining/reinforcing cores in composite filters.

    ⚫Permanently sprayed dust filters for coal mines and quarries, etc.

    ⚫Silencer packings for engine exhausts.

    ⚫Air inlet/outlet filters for gas turbines and compressors.

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