Pleated Wire Mesh Filter Element

Pleated Filter Elements are essential for industries requiring efficient and reliable filtration solutions. Their large filtration area, high dirt-holding capacity, and excellent filtration performance make them ideal for water treatment, chemical processing, pharmaceuticals, food production, and many other industrial applications.

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  • Characteristic Advantages

    Large Filtration Area
    The pleated structure greatly increases the filtration surface area, allowing higher flow rates and longer service life compared to non-pleated filters.
    High Filtration Efficiency
    Pleated filter elements effectively remove fine particles, contaminants, and impurities from liquids and gases, ensuring cleaner process performance.
    Low Pressure Drop
    The optimized pleated design allows smooth fluid flow while minimizing resistance, reducing energy consumption in filtration systems.
    Long Service Life
    High dirt-holding capacity reduces replacement frequency and maintenance costs, improving operational efficiency.
    Wide Chemical Compatibility
    Different filtration media options provide compatibility with various chemicals, solvents, oils, and industrial fluids.
    Easy Installation and Replacement
    Standardized sizes and end cap designs make installation simple and compatible with most filtration systems.

  • Common Specifications


    1. Filter layer material: stainless steel woven mesh, stainless steel sintered mesh, multi-layer composite mesh
    2. Inner skeleton: perforated stainless steel support tube
    3. End cap: stainless steel or carbon steel, welded or bonded for fixation
    4. Sealing methods: silicone ring, fluororubber ring, metal welding, etc
    5. Parameter

      Common Range / Options

      Outer Diameter (OD)

      25 mm – 150 mm (1" – 6")

      Length

      50 mm – 1000 mm (2" – 40") or customized

      Filtration Accuracy

      1 μm – 500 μm (standard: 5, 10, 25, 50, 100, 200, 300 μm)

      Filter Media

      Stainless steel woven mesh, sintered mesh, multi-layer composite mesh

      Mesh Type

      Plain weave, twill weave, Dutch weave, sintered five-layer mesh

      Number of Pleats

      20 – 80 pleats (depends on length and diameter)

      Pleat Height

      8 mm – 30 mm

      Effective Filtration Area

      2 – 10 times greater than non-pleated filters of same size

      End Cap Material

      Stainless steel 304/316, galvanized steel, aluminum

      Core/Support Tube

      Perforated stainless steel tube (304 or 316), optional inner and outer layers

      Sealing Method

      Argon arc welding, epoxy bonding, silicone/Viton/PTFE O-ring

      Working Temperature

      -200°C to +600°C (depending on material)

      Working Pressure

      Up to 30 MPa (300 bar), depending on wall thickness and structure

      Flow Direction

      Inside to outside (standard), or outside to inside

      Cleaning Method

      Ultrasonic cleaning, backflushing, chemical cleaning

      Connection Type

      Threaded (NPT/BSP), flange, clamp, quick-connect, customized

       

    6. Technical Specifications & Customization Options

      To ensure optimal performance and seamless integration into your existing filter housings, we manufacture pleated filter elements across a comprehensive range of technical specifications:

      • Micron Ratings: Available in Absolute ratings (99.9% efficiency) or Nominal ratings (85-95% efficiency) from 0.1 μm to 100 μm.

      • Standard Lengths: 10", 20", 30", and 40" (Custom lengths available upon request).

      • Outer Diameter (OD): Standard 2.5" (63mm), 2.7" (69mm), or High-Flow 6" (152mm) profiles.

      • Maximum Operating Temperature: Up to 80°C (176°F) for standard polymers; up to 260°C (500°F) for stainless steel mesh.

      • End Cap Configurations: Standard DOE (Double Open End), Code 7 (226 O-Ring/Bayonet), Code 3 (222 O-Ring/Flat), and Code 8 (222 O-Ring/Fin).

  • Application Area

    Applications of Pleated Filter Elements
    Water Treatment Systems
    Used in reverse osmosis pre-filtration, industrial water purification, and wastewater treatment systems to remove suspended particles and contaminants.
    Food and Beverage Industry
    Ensures product purity by filtering liquids such as beverages, edible oils, syrups, and processing water.
    Pharmaceutical Industry
    Provides precision filtration for pharmaceutical liquids, sterile processing, and chemical purification.
    Chemical Processing
    Removes impurities from acids, solvents, coatings, and chemical solutions while maintaining stable flow performance.
    Electronics Industry
    Used in ultra-pure water systems and precision manufacturing processes where high filtration accuracy is required.
    Oil and Gas Filtration
    Pleated filter elements help remove particles and contaminants from hydraulic oil, lubricants, and fuel systems.


    Why Choose Our Pleated Filter Elements?
    We provide high-quality pleated filter elements manufactured with advanced filtration technology and strict quality control standards.
    Our Advantages
    * High filtration accuracy
    * Stable product quality
    * Customizable specifications
    * Excellent chemical resistance
    * Fast production and delivery
    * Professional technical support
    Our filtration solutions are designed to improve system performance, reduce maintenance costs, and ensure long-term reliability.
    Choosing high-quality pleated filter elements helps improve filtration efficiency, reduce operational costs, and maintain consistent product quality.

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“Tender Wire Mesh delivers exceptional quality every time. Their woven wire mesh fits perfectly into our filtration systems.”
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Liam
UK
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“We’ve worked with several mesh suppliers before, but none match Tender’s reliability and consistency.”
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Isabella
Italy
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Let's See What Our Customers Have To say
“Their decorative mesh helped us achieve a modern architectural look—both functional and beautiful.”
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Emily
Australia

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If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.


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